Max 540-D


The deeper of the Max 540s, the 540-D is a fairly sizeable case but not so big you can’t carry it around. If you can’t be bothered to carry it around though, you can always just get one with wheels.

Waterproof and dustproof case
Optional wheels
Cheaper than premium brands

  • Cubed Foam
  • Empty

Require custom foam inserts?

Do it yourself

Order a DIY Foam insert, cut to the size of your case, and cut the pockets yourself.

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Use our experts 

Our highly experienced team of foam designers can create your insert to spec. 

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Max 540-D – A deep protective case with optional wheels

This a tough, waterproof hard case. Buying with cubed foam allows you to create a foam insert that will fit your gear perfectly. With the Max 540-D, you also have the option of buying with wheels and a retractable handle, making the case very easy to transport.

This lightweight case has three flexible carrying handles and four double-step safety latches. It also features an auto pressure release valve which will help to prevent vacuum-lock. The case is rated IP67 for water and dust protection.

Additional information
Internal Length (mm)


Internal Width (mm)


Internal Depth (mm)


Internal Lid Depth (mm)


Internal Base Depth (mm)


Base Foam Depth (mm)


Cubed Foam Depth

3 x 60mm

IP Rating

Temperature Rating

-30 / 90°C


DEF-STAN 81-41 Part 3, STANAG 4280 (Edition 2)

Weight (kg)

Empty – 5.2, empty w/ wheels – 7.0



External Length (mm)


External Width (mm)


External Depth (mm)



Shipping & Returns

Shipping & Returns

Delivery to the UK is FREE on Max cases.

We aim to deliver orders within 1-3 working days. Most orders will be delivered by courier DPD, and SMS tracking updates are available if a mobile number is provided at checkout.

Looking for international shipping? Take a look at our Delivery page for more information.

Items can be returned within 30 days of purchase in exchange for a full refund, so long as they are unused and in the original packaging. To complete a return, we require a receipt or proof of purchase. For full information about our Returns & Refunds policy, please see our Legal page.


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Amazing service from ordering to delivery to the Middle East in record time, communications were great throughout will be using again!!


Ordered 2.58pm and at 3.56pm had email with tracking. Delivered the following day. That’s what I call service. Fantastic